Getting the most out of Water
Pulse Width Modulator with Auto Current Llimiting (ACL)
See a Video of the H2O2 PWM V2 in action on YouTube Check it out!
All of the images below are displayed in Jpeg format, High quality one to one ratio PDF's are available by left clicking on the pictures.
Schematic
Parts list Update: Released Revision C: Added Parts See Change List Page 4 10/07/2009
Here is a detailed parts list and links to order them online. |
This is the raw Spread Sheet File
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Board Layout
Positive image for Photo Developing Reversed image for paper transfer
Parts Position
Specifications
Here is the Specification. Follow the Link.
Here is the Test Procedure. Follow the Link
I have Finished the Board So what is Next, Its time to Assemble the Case, Below you will find Parts that you will need to
complete the PWM Case Version 2.0.0. Mouser.com caries some of the mecanical parts the rest you will find at a hardware store.
Here is a link to the 17 part series on Constructing your PWM Case V2 Starting with #23 H2O2 - PWM Case V2 Layout Part 1 of 17
Case Design Tips Update: Added parts for Case 9/17/2009 Web Page Format update 6/2/2010
MosFet
Placement
Insight on how to place and wire your Mosfets
Part Name Qantity Part Number or Cost
Case
Size 5.71 X 3.74 X 1.77 ALM |
1 | Mouser #546-1590J Hammond Diecast Aluminum Enclosures I have Confirmed Mousers will work |
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Do not use Stainless steel. It has to much internal resistance. Use Steel or Brass.
#10-24 x 1" Screws Type Steel or Brass | 3 | .50 Brass |
#10-24 Hex Nuts Type Steel or Brass | 6 | .25 Brass |
#10-24 Wingnuts Type Steel | 3 | .23 |
#10 Flat Washers Type Steel or Brass | 6 | .15 Brass |
#10 Split Lockwashers Type Steel | 6 | .11 |
Crimp Lugs Tinned Copper To Fit #10 Screw | 3 | Mouser Part #538-19069-0209 I have Confirmed Mousers will work |
Hex Screw / Jack Screws, To mount PCB | 4 Each | Mouser Part #538-71781-0001 I have Confirmed Mousers will work |
#4/40-1/4" Flat Head Screws | 4 Each | .09 each |
#4/40-Nuts | 4 Each | |
#4 Split Lockwashers | 8 Each | |
MosFet mounting Hardware | ||
#6/32-1/2" Screws | 4 Each | .11 |
#6 Split Lockwashers | 4 Each | .10 |
#6 Flat Washers | 4 Each | |
HeatSink | 1 For every 2 MOSFETS Mouser #567-628-40AB | 2.38 Ea OPTION Use a CPU Sink |
Drill bit 1/4" to Drill Aluminum | 1 | 4.29 |
Drill bit 1/16" or 5/64"to Drill Aluminum. For pilot holes. | 1 | |
Drill bit 3/16" to Drill Aluminum | 1 | 3.29 |
Conutersink 1/4 or bigger. | 1 | |
Tread Tap #6-32NC | 1 | 2.99 |
Drill bit 7/64" For Tread Tap. To Drill Aluminum Or a #36 Drill Bit | 1 | 3.99 |
Drill bit 9/64" or 5/32" To Drill Aluminum | 1 |
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